American Empire Chest of Drawers (ca. 1830)

The Completed Chest

I have written a fair amount about American Empire period furniture on this blog. This furniture was produced from around 1830 to around 1860. The use of thin veneers of crotch mahogany over a substrate of a cheaper domestic wood, in this case pine, allowed for an inexpensive means of mass produced furniture with fantastic results. In the case of this chest, every surface was veneered, including the sides and top. Where it mattered most, like the top and drawer fronts, sequenced pieces of fancy crotch veneer were used in a bookmatched pattern to display the dramatic grain of mahogany.

This piece was made using a mixture of machinery, like circular saws, and hand work, like hand cut dovetails. To me, one of the most interesting aspects of this period is seeing the introduction of mass production techniques and what the craftsmen could accomplish with the use of machines and what was still necessary to do by hand. As the 19th century progressed, more of  these procedures were accomplished with the use of machines, culminating in the machine made dovetail (ca. 1900). During the American Empire period, most of the work was still done by hand.

The chest was in pretty rough shape. The finish had darkened and deteriorated to the point that it became necessary to remove the finish and put a new French Polish on it. The case and drawers also needed work, both on structural and cosmetic levels. Below are a few photos of the piece with the finish removed.

In this photo, you can see the second long drawer down is in askew. This is due to the missing interior runners that would work as guides and support for the drawer. Also note the missing escutcheons on the two center long drawers.

 The top of the case as well as the top of the glove drawers were veneered with bookmatched crotch mahogany, like the drawers. The top of the case had developed a significant crack along the grain. The glove box top had warped severely as well

 

The case sides, veneered with straight grain mahogany, were also cracked.

 This photo shows the stretcher between the ogee drawer and the lower long drawer removed. The glue had failed and re-gluing this tightened up the case quite a bit. The following photo shows the stretcher being glued.

 

 

 These next two photos show the top of the glove drawers  being glued and straightened. Jesse, who did this repair, came up with some clever clamping!

 

 The crack in the top (seen in the next photo) was patched by means of wedges that were inserted and then, once the glue was dried, carved down flush with the surface of the top. The entire repair was later touched up.

       

The existing interior runners were significantly worn, so they were removed. The wear flattened with a hand plane (as seen in the next photo) and the runners were put back in place. The missing interior runners mentioned above were made using old pine stock and fit to the case.

These next two photos show the drawers in case while finish was being applied. Note the brass escutcheons in the drawers. Two were missing and replaced.

The remaining photos show the completed chest. Jesse took some interesting photos of the case with a filter on, making the piece appear darker. I included these because they show the dramatic grain of the crotch mahogany.

Arts and Crafts Oak China Cabinet (ca. 1920)

The Completed  China Cabinet

Once and a while we get a restoration job where the piece we are working on really sees a major transformation. Pieces that are painted usually fall into this category. 

A customer asked me to restore an heirloom china cabinet that was a piece made in the Arts and Crafts style in America sometime in the early part of the 20th century. The piece was made from white oak and had some nice quarter sawn boards throughout the piece. While I would not label this piece "Arts and Crafts" in the strictest sense, the use of oak, and the over all lines (minus the bandsawn feet and applied corbels) reflect the American Arts and Craft aesthetic. Of particular note is how the mating surfaces are never flush. for example where the side front glass frame meets the side glass frame, the frame overlaps about 1/16 of an inch. The designers of this did this intentionally to create a very simplistic sense of depth to the surfaces. For more on this take a look at the music cabinet I made in 2014:

http://johnmarkpower.blogspot.com/2014/08/stickley-music-cabinet-2014.html

At any rate, this piece loosely falls into the Arts and Crafts category, so that is where I am placing it!

The condition of the piece when it came into the shop was that the entire piece had been painted, every joint in the piece was loose, It was missing its lock, escutcheon, and key, and the back had been pieced together at some point with newer material. Here is a "before" photo of the cabinet:

 

Obviously, the first thing to do was to remove the glass and then the paint and the finish below the paint, leaving the bare wood. After this was accomplished the cabinet looked like this:

The back and the quarter round were discarded and new material was installed in its place, but first the loose joinery needed to addressed. Below are the components that make up the cabinet during the dismantling period, everything was labeled so I knew how to put it back together.

While the cabinet was apart, several panels (like the bottom and the shelves) had separated along the joined boards. they were repaired and glued, as seen below.

These next two photos show the fixed frames that make up the sides and the door being glued together.

After the glue had dried on the side frames, the customer and I decided to introduce an adjustable shelf system to the piece. The brackets which had held the shelves originally had been fixed. To accomplish this, I used a shelf drilling jig to drill the holes on the stiles of the side frames as seen in the next three photos.

Once all of the frames were assembled, the rest of the piece was assembled with new glue. Before I assembled all of the individual parts, I sanded everything which was easier than sanding the piece when it was together. Below is are photos of the rebuilt cabinet and the shelves before staining.

I used a blend of a light walnut and extra dark walnut stain to simulate the look of oak fumed with ammonia. This fuming was the way in which Arts and Crafts pieces obtained there color, although I have run into plenty of pieces that were stained instead of fuming.

These next few photos show the completed piece with the glass installed.

Here is a detail of the key and new escutcheon I installed (the lock is on the inside of the door).

This photo shows one of the two corbels. They were made of a few boards stacked side by side, which were  face glued and band sawn to the curved profile. The band sawn edge was then sanded and veneered with quartersawn oak. The feet were also made this way.

Here are a few more photos taken outside (with a bit of snow in the foreground).

A Fantasy Vanity (Ca.1940)

The Completed Vanity

 Sometimes I am asked to do something out of the ordinary, something that pushes the limits a bit. Something that takes the same amount of concentration and steady hand to produce, but with very different results! This vanity was such a piece, and it was a lot of fun to refinish. 

The piece itself was from a larger bedroom set and was made sometime in the 20th century, I am guessing the 1940's but it could easily be earlier or later. The vanity was a factory made piece and had exquisite veneers. It seemed that almost every surface was covered with a different veneer, which made the piece lend itself to what the owner had in mind, which was to transform it into something out of a fairy tale or fantasy. This was achieved by using a variety of stains, mostly of solid colors like orange, yellow, blue and green. A bold change from the wood tones I usually work with like light walnut and light red mahogany. The result was a fantastic piece that accomplished its goal in every way. My feelings were confirmed the other day when a friend came into my shop, saw this vanity, and said " Wow, that is straight out of Alice in Wonderland!" 

Below are a few shots of the repairs meant mostly to show the piece before it was transformed.

 

 

 

 These next few photos are of the finished piece. the light carving incised into the drawers had a gold leaf paint brushed into them which really set the piece off. This was a fun project and the customer was happy with the results, which made me happy!